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2007 Saturn Vue V6 muffler flange issue

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Old Aug 18, 2024 | 04:08 PM
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Default 2007 Saturn Vue V6 muffler flange issue

Hello,
Just finished removing and reinstalling the fuel tank in my wife's 2007 Vue. It required removing the exhaust system. When I went to remove the nuts on the connecting flanges, the first one broke the stud off as it was already partially broke. The second one was frozen and I eventually cut it off with an angle grinder/cutoff wheel. I'm at the point of needing to reconnect the pipes. My question is, does any one know how the studs are in the engine side flange? They have a plain round head which gave me hope they are not threaded in, however I can’t seem to get them out still. Any information would be appreciated as I try to come up with a solution to remove them.

Thanks in advance.


 

Last edited by Skeeter; Aug 18, 2024 at 04:26 PM. Reason: Add photo
Old Aug 18, 2024 | 04:58 PM
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I would say “ drill baby drill”.
 
Old Aug 18, 2024 | 05:17 PM
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+1 indeed
 
Old Aug 18, 2024 | 05:17 PM
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Yeah, already picked up some carbide bits. I thought worth a try to find out if threaded or not. Just not looking forward to more time under the car in SoCal heat.
 
Old Aug 19, 2024 | 10:28 AM
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Originally Posted by 02 LW300
I would say “ drill baby drill”.
I found this today. Looks like what I have to deal with. It’s encouraging that it’s not threaded. Be nice to try a gear puller to press it out. I’ll be successful whichever choice I try.

 
Old Aug 20, 2024 | 07:52 AM
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Try getting it red hot with a torch and then use a ball peen hammer and a center punch to try to knock it out.
 
Old Aug 20, 2024 | 10:39 AM
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Originally Posted by Rubehayseed
Try getting it red hot with a torch and then use a ball peen hammer and a center punch to try to knock it out.
Thank you. Tried that before I posted, and after best I could. They were set. I accepted my fate and I drilled them out. 2 hours worth of work.
 
Old Aug 20, 2024 | 11:34 AM
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Thank you for returning to close the loop.
 
Old Aug 20, 2024 | 12:45 PM
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Originally Posted by derf
Thank you for returning to close the loop.
No problem. Moderator myself.
 
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